Thermal Dynamics 9-8207 is the 40A cutting tip for the SL60 and SL100 1Torch plasma torches, used on Thermal Dynamics Cutmaster and Victor air plasma cutters (40 A). This is an aftermarket part made to the same number and fit.
Machined copper tip with a flanged base; the orifice size sets the current it is meant for. Fit the tip that matches the amperage you cut at, and change it together with the electrode.
Check the number on your old part or in the torch manual before ordering: it should read 9-8207. Sold in packs of 10.
Technical properties & sizes
Specifications
| Pack Size |
10 pieces per pack |
| Part number |
9-8207 |
| Part |
Plasma drag tip |
| Current |
40 A |
| Fits |
SL60 and SL100 1Torch hand and machine torches (Thermal Dynamics) |
| Material |
Copper |
| Weight |
About 11.0 g each |
| Type |
Aftermarket replacement |
| Stat. HS-Code |
851590 |
| Country of Manufacture |
China |
| Trademarks |
Thermal Dynamics, 1Torch, Cutmaster, SL60 and SL100 are trademarks of their owners. Names and part numbers are for reference only; this is an aftermarket part, not made or approved by them. |
Compatibility
Thermal Dynamics SL60 / SL100 1Torch
SL60 hand and machine torchSL100 hand and machine torchThermal Dynamics Cutmaster and Victor plasma cutters fitted with these torches
Match the part number on your old part before ordering.
Part numbers
| Dimensions |
Thermal Dynamics Part No.(SPM Part No.)
|
| 40A |
9-8207(SPM-PLA-4998)
|
Applications & use cases
Routine changes
Change the nozzle when the orifice is no longer round, is oversized or shows a burned edge. A damaged nozzle gives a wider, bevelled cut and more dross.
Matching the current
Fit the nozzle that matches the current you cut at. Running a nozzle above its rating burns the orifice out quickly.
Price beat guarantee
We check what other aftermarket sellers charge for this same part. Their prices on the date we checked:
| Seller |
Price |
Checked |
| eBay (5 aftermarket sellers) (pack of 10) |
USD 17.14 to 19.00 |
1 Nov 2026 |
| Proline Industrial NZ (10 singles) |
USD 59.39 |
1 Nov 2026 |
| AES (Thermadyne compatible) (10 singles) |
USD 97.30 |
1 Nov 2026 |
| Spare Part Mart (pack of 10) |
USD 13.61 |
Today |
Our price of USD 13.61 is 21% to 86% less than these sellers.
Found this part cheaper somewhere else? Send us the listing and we will beat it by 5% under our Price Beat Guarantee. Every order is also covered by our 30 day money back guarantee.
Frequently asked questions
Will it fit my Thermal Dynamics SL60?
Yes, it was made for the Thermal Dynamics SL60, and 1 more listed under compatible equipment. Check the old plasma nozzle is marked 9-8207 or one of the cross references, because makers change parts between serial ranges.
How often should I replace the plasma nozzle on my Thermal Dynamics SL60?
On the Thermal Dynamics SL60, laser and plasma nozzles wear in days to weeks, depending on hours of arc or beam time, material and gas. Change it on condition, not by date.
What are the signs the plasma nozzle needs replacing?
An oval or nicked orifice, spatter stuck on the tip, more dross, a wider cut or bevel on one side, and height sensing errors.
What should I do after changing it?
Centre the nozzle on the beam and recalibrate the height sensor. A new nozzle off centre cuts on one side only.
How do I know it is worn?
Look at the orifice: if it is oval, nicked or has spatter stuck to it, the cut quality falls. Change it before it damages the parts behind it.
Is this a genuine Thermal Dynamics 9-8207?
No. It is an aftermarket plasma nozzle made to replace the Thermal Dynamics 9-8207. It is not made by the original manufacturer; the number only shows what it replaces.